Tunable pressure transducer assembly

ABSTRACT

A tunable pressure transducer assembly that comprises a sensing element disposed within a housing, wherein the sensing element is adapted to output a signal substantially indicative of an applied pressure, and a filter assembly also disposed within the housing. In one example embodiment, a method includes receiving, at a filter assembly having a tube, a cap and a cavity defined by a housing, a pressure, wherein the cap is positioned to set a predetermined volume of the cavity and the tube is associated with an application of the pressure to the cavity, wherein the pressure includes a static pressure component and a dynamic pressure component; filtering, by the tube and the cavity, at least a portion of the dynamic pressure component of the pressure to obtain a filtered pressure; outputting, from the filter assembly, the filtered pressure; and wherein the filtered pressure is used to determine the static pressure component of the pressure.

CROSS-REFERENCE TO RELATED APPLICATION

This application is a continuation application claiming priority under 35 U.S.C. § 120 to U.S. patent application Ser. No. 15/252,523, entitled “TUNABLE PRESSURE TRANSDUCER ASSEMBLY,” filed 31 Aug. 2016, and published as U.S. Patent Application Publication No. US20160370243 on 22 Dec. 2016. U.S. patent application Ser. No. 15/252,523 is a continuation application claiming priority under 35 U.S.C. § 120 to U.S. patent application Ser. No. 14/187,376, entitled “TUNABLE PRESSURE TRANSDUCER ASSEMBLY,” filed 24 Feb. 2014, published as U.S. Patent Application Publication No. US20140165732 on 19 Jun. 2014, and issued as U.S. Pat. No. 9,470,596 on 18 Oct. 2016. U.S. patent application Ser. No. 14/187,376 is a continuation application of U.S. patent application Ser. No. 13/229,822, entitled “TUNABLE PRESSURE TRANSDUCER ASSEMBLY,” filed Sep. 12, 2011, and issued as U.S. Pat. No. 8,707,791 on 29 Apr. 2014. U.S. patent application Ser. No. 13/229,822 claims priority under 35 U.S.C. § 119(e) to U.S. Provisional Patent Application No. 61/381,734, entitled “METHOD OF TUNING INPUT FREQUENCY RESPONSE OF A PRESSURE TRANSDUCER,” filed Sep. 10, 2010, all of which are hereby incorporated by reference as if fully set forth herein.

BACKGROUND

Pressure transducer assemblies used to measure pressure in various systems, for example, gas turbine engines, are adversely impacted by pressure ripples often caused by pumping equipment. If high frequency pressure ripples are applied near a resonance frequency of the pressure transducer, either from an internal cavity or a mechanical structure, the pressure ripples can negatively impact and shorten the life expectancy of the pressure transducer. One way to avoid this undesirable situation is to design a pressure transducer that has minimal or no resonances near the frequency of the ripple. This can, however, be costly and time consuming as pressure ripple frequencies can change from system to system. Therefore, different pressure transducers must be designed for each unique system.

In some cases, it is not desirable to measure the pressure ripple of a system. Instead, only steady state pressure level measurements are desired. In these cases, a filter assembly may be placed at the front end of the transducer to eliminate the higher frequency ripples and leave static and quasi-static pressures intact. Many embodiments of the prior art utilize a filter assembly specifically designed for each individual system to be measured, which can be very costly as the filter assemblies are not equipped to adapt to various systems.

Thus, there is a need for a pressure transducer assembly that comprises a tunable filter assembly that can adapt to multiple systems and applications, which therefore reduces costs associated with designing individual filters for individual systems and applications.

BRIEF SUMMARY

The various embodiments of the present invention provide a tunable pressure transducer assembly that comprises a sensing element disposed within a housing, wherein the sensing element is adapted to output a signal substantially indicative of an applied pressure, and a filter assembly also disposed within the housing. The filter assembly comprises a cap and a tube, wherein the cap is spaced from the sensing element within the housing such that it encloses a set volume around the sensing element, and wherein the tube controls access of the applied pressure to the set volume. The filter assembly is operative to substantially reduce high frequency pressure ripples and allow static and quasi-static pressures to pass through to the sensing element, and may be manipulated to tune the pressure transducer assembly to achieve a desired dampening frequency. The filter assembly therefore enables one pressure transducer assembly outline to be tunable for measuring pressure in many different systems.

BRIEF DESCRIPTION OF THE FIGURES

FIG. 1 illustrates an embodiment of a tunable pressure transducer assembly in accordance with exemplary embodiments of the present invention.

DETAILED DESCRIPTION

Although preferred embodiments of the invention are explained in detail, it is to be understood that other embodiments are contemplated. Accordingly, it is not intended that the invention is limited in its scope to the details of construction and arrangement of components set forth in the following description or illustrated in the drawings. The invention is capable of other embodiments and of being practiced or carried out in various ways. Also, in describing the preferred embodiments, specific terminology will be resorted to for the sake of clarity.

It must also be noted that, as used in the specification and the appended claims, the singular forms “a,” “an,” and “the” include plural referents unless the context clearly dictates otherwise.

Also, in describing the preferred embodiments, terminology will be resorted to for the sake of clarity. It is intended that each term contemplates its broadest meaning as understood by those skilled in the art and includes all technical equivalents which operate in a similar manner to accomplish a similar purpose.

Ranges may be expressed herein as from “about” or “approximately” one particular value and/or to “about” or “approximately” another particular value. When such a range is expressed, another embodiment includes from the one particular value and/or to the other particular value.

By “comprising” or “containing” or “including” is meant that at least the named compound, element, particle, or method step is present in the composition or article or method, but does not exclude the presence of other compounds, materials, particles, method steps, even if the other such compounds, material, particles, method steps have the same function as what is named.

Referring now to the drawings, in which like numerals represent like elements, exemplary embodiments of the present invention are herein described. It is to be understood that the figures and descriptions of the present invention have been simplified to illustrate elements that are relevant for a clear understanding of the present invention, while eliminating, for purposes of clarity, many other elements found in typical pressure transducer assemblies and methods of making and using the same. Those of ordinary skill in the art will recognize that other elements are desirable and/or required in order to implement the present invention. However, because such elements are well known in the art, and because they do not facilitate a better understanding of the present invention, a discussion of such elements is not provided herein.

Exemplary embodiments of the present invention provide a tunable pressure transducer assembly that utilizes a filter assembly adapted to tune the pressure transducer assembly to a desired attenuation frequency to avoid resonant conditions. Therefore, several pressure transducer assemblies having the same outline can be manufactured, and each assembly can be subsequently tuned to a desired system, thereby reducing costs associated with designing one unique pressure transducer assembly for one unique system. As illustrated in FIG. 1, the pressure transducer assembly 100 comprises a housing 105 having a first end 115 and a second end 120. A sensing element 110 mounted on a header 145 is disposed within the second end 120 of the housing 105. The housing 105 surrounds the sensing element 110 and therefore protects the sensing element 110 from harsh external environments. In exemplary embodiments, the sensing element 110 is a piezoresistive sensing element that comprises four piezoresistors. As designed, the sensing element 110 measures an applied pressure media and outputs a signal substantially indicative of the applied pressure media. One skilled in the art will appreciate that the housing 105 can be customized to fit many configurations, for example but not limited to, O-ring seals and threads.

A filter assembly comprising a cap 125 and a tube 130 is also disposed within the housing 105. The cap 125 encloses a set volume 135 around the sensing element 110 near the second end 120 of the housing 105. The tube 130 fits within a channel 140 defined within the housing 105 and extends from the first end 115 of the housing 105 to the cap 125, such that it is adjacent and detachably attached to the cap 125.

An incoming pressure media is applied to the first end 115 of the housing 105 and received by the channel 140 defined within the housing 105 and the tube 130. The pressure media flows through the tube 130 and thus, the tube 130 may control access of the pressure media to the cap 125 and into the set volume 135. The flow and frequency of the pressure media may be restricted by changing the dimensions of the tube 130 and cap 125 (and, consequently the area of the set volume 135). Therefore, the cap 125 and tube 130, in combination, may act as a low pass mechanical filter.

As described, the pressure transducer assembly 100 may be tuned to achieve a desired attenuation frequency. Those skilled in the art will appreciate that certain pressure media comprise high frequency pressure ripples that interfere with the accuracy of the sensing element and shorten its operable lifespan. The pressure transducer assembly of the present invention may be tuned via the filter assembly to eliminate undesirable high frequency ripples and pass through desirable static and quasi-static pressures. Specifically, dependent on the properties of the pressure media to be measured, such as its viscosity, the length and diameter of the cap 125 and tube 130 may be adjusted to achieve desired dampening parameters. While the diameters of the cap 125 and tube 130 may fluctuate, in exemplary embodiments, the diameters of the cap 125 and the tube 130 remain fixed across many different systems. As illustrated in FIG. 1, the diameter of the tube 130 is smaller than the diameter of the cap 125 to effectively attenuate high frequency ripples.

One skilled in the art will appreciate that narrowing the tube 130 (i.e., decreasing the diameter) enhances attenuation. However, if the tube 130 is too narrow for the applied pressure media, desirable low frequency components (e.g., static and quasi-static pressures) may also be eliminated, which interferes with the accuracy of the sensing element 105. Conversely, if the tube 130 is too wide, high frequency ripples may not sufficiently eliminated, which also interferes with the accuracy of the sensing element 105 and decreases it operable lifespan.

Further, by varying only the length of the tube 130 and the cap 125, one single pressure transducer assembly design may be tuned to many different systems having varying pressure media properties. The actual length of the tube 130 and cap 125 can be changed, or, and more preferably, the length of the tube 130 and the set volume 135 via the cap 125 may be adjusted by sliding the filter assembly within the pressure transducer assembly 100. For example, to “shorten” the filter assembly, the tube 130 can be pushed towards the second end 120 of the pressure transducer assembly 100, which consequently pushes the cap 125 closer to the sensing element 110 and reduces the area of the set volume 135 around the sensing element 135. It is important to note that shortening the tube 130 exposes the pressure media to more of the channel 140 defined within the housing 105, however the channel 140 has minimal influence on the overall frequency response.

Conversely, to “lengthen” the filter assembly, the tube 130 can be pulled away from the second end 120 of the pressure transducer assembly 100 towards the first end 115 of the pressure transducer assembly, which consequently moves the cap 125 further away from the sensing element 110 and increases the area of the set volume 130 around the sensing element 125. Because the filter assembly can slide within the pressure transducer assembly to vary the filter properties, several pressure transducer assemblies having the same outline can be manufactured, and each assembly can be subsequently tuned to a desired system, thereby reducing costs associated with designing one unique pressure transducer assembly for one unique system. Once the desired tuning is achieved, the filter assembly may be fixed within the housing 105 using, for example, standard welding techniques.

Those skilled in art will appreciate that the equation below shows the wave equation for the flow of pressure through a pipe. The damping coefficient,

${\frac{1}{c^{2}}\left( {\frac{\partial^{2}P^{\prime}}{\partial t^{2}} + {K\frac{32\;\mu}{\rho\; D^{2}}\frac{\partial^{2}P^{\prime}}{\partial t}}} \right)} = \frac{\partial^{2}P^{\prime}}{\partial x^{2}}$ is dependent on both pipe diameter (D) and viscosity (μ).

${K\frac{32\;\mu}{\rho\; D^{2}}},$

As the equation illustrates, when the flow is in a tube 130 having a smaller diameter, the damping is increased due to its narrow diameter and long length. As the flow reaches the cap 125 and the set volume 135, the flow is further damped as it expands to fulfill the diameter of the cap 125 and the area of set volume 135. By manipulating the length of the tube 130 and area of the set volume 135, by moving the cap closer or further from the sensing element 110, the damping ratio and cut-off frequency can be well tuned for the respective application. In this way, undesired ripple frequency can be substantially or completely eliminated, while still retaining lower frequency components that are desirable to measure.

Numerous characteristics and advantages have been set forth in the foregoing description, together with details of structure and function. While the invention has been disclosed in several forms, it will be apparent to those skilled in the art that many modifications, additions, and deletions, especially in matters of shape, size, and arrangement of parts, can be made therein without departing from the spirit and scope of the invention and its equivalents as set forth in the following claims. Therefore, other modifications or embodiments as may be suggested by the teachings herein are particularly reserved as they fall within the breadth and scope of the claims here appended. 

We claim:
 1. A tunable pressure transducer, comprising: a housing, comprising: a first channel characterized by a first length and a first diameter; and a second channel in communication with the first channel, the second channel characterized by a second diameter; a header positioned within at least a portion of the second channel of the housing, the header and the second channel defining a cavity in communication with the first channel; a sensing element disposed adjacent to the cavity; and a tunable filter comprising: a cap slideably disposed in the cavity and configured to adjust a volume adjacent to the sensing element; and a tube slideably disposed in the first channel and attached to the cap.
 2. The tunable pressure transducer of claim 1, wherein the tunable filter is configured to control application of an applied pressure to the sensing element.
 3. The tunable pressure transducer of claim 1, wherein the tunable filter is an adjustable low pass mechanical filter configured to receive and filter an input pressure to provide a filtered pressure.
 4. The tunable pressure transducer of claim 1, wherein the second diameter is greater than the first diameter.
 5. The tunable pressure transducer of claim 1, wherein the tunable filter is configured to slide within the housing.
 6. The tunable pressure transducer of claim 1, wherein the tunable filter is adjusted and set to provide oscillation dampening of an applied pressure media.
 7. The tunable pressure transducer of claim 1, wherein one or more of a length of the tube and an inner diameter of the cap is configured to substantially reduce high frequency pressure ripples and allow static and quasi-static pressures to pass through to the sensing element.
 8. The tunable pressure transducer of claim 1, wherein the sensing element is a piezoresistive sensing element.
 9. The tunable pressure transducer of claim 1, wherein the cap comprises a port configured to detachably attach to the tube.
 10. A method of making a tunable pressure transducer assembly, the method comprising: providing a housing; disposing within a first channel of the housing, a tube of a filter assembly; disposing within a second channel of the housing, a cap of the filter assembly; attaching the cap of the filter assembly to the tube of the filter assembly; mounting a sensing element on a header; positioning the header within a portion of the second channel adjacent the cap to enclose a volume in communication with the sensing element; adjusting a position of the filter assembly; and securing the filter assembly within the housing.
 11. The method of claim 10, wherein securing the filter assembly within the housing comprises welding a portion of the filter assembly to the housing.
 12. The method of claim 10, wherein the volume is set by adjusting the position of the filter assembly within the housing.
 13. The method of claim 10, wherein adjusting the position of the filter assembly comprises sliding the filter assembly within the housing closer or further away from the sensing element.
 14. The method of claim 10, wherein one or more frequencies associated with an input pressure are selectively dampened by adjusting the position of the filter assembly.
 15. The method of claim 10, further comprising defining within the housing, a first channel characterized by a first length and a first diameter, and defining a second channel in communication with the first channel, the second channel characterized by a second diameter.
 16. The method of claim 15, wherein the second diameter is greater than the first diameter.
 17. The method of claim 10, further comprising defining a through port in the cap, wherein the through port is configured to attach to the tube.
 18. The method of claim 17, wherein the through port is configured to detachably attach to the tube.
 19. The method of claim 10, wherein adjusting the position of the filter assembly is based, at least in part, by a viscosity associated with a pressure media in communication with the filter assembly.
 20. The method of claim 10, wherein dimensions of the filter assembly are configured according to desired dampening properties. 